Hornets’ Nest R&D – Sonex Aircraft https://www.sonexaircraft.com The Sport Aircraft Reality Check! Fri, 27 Oct 2023 22:28:56 +0000 en-US hourly 1 https://wordpress.org/?v=6.4.3 https://www.sonexaircraft.com/wp-content/uploads/2018/01/cropped-gold_wings_3937-32x32.jpg Hornets’ Nest R&D – Sonex Aircraft https://www.sonexaircraft.com 32 32 145799239 Kitplanes eXenos Series: First Flight! https://www.sonexaircraft.com/kitplanes-exenos-series-first-flight/ Fri, 27 Oct 2023 22:16:52 +0000 https://www.sonexaircraft.com/?p=22036 Read More]]> Another installment in Paul Dye’s series of Kitplanes Magazine articles about his electric-powered eXenos is now available: Read the Article!

This series covers the installation of FLIT LLC’s Zaero electric propulsion package in Paul and Louise’s Xenos Motorglider. Paul first flew Xenos serial number X0061 on April 8th, and has written a series of feature articles for Kitplanes Magazine about the Zaero electric package installation, his being the first customer installation to be completed and flown.

The latest installment of Paul’s feature story series covers his eXenos first flight and includes more great information about the Zaero installation along with some great tips for the first flight of any homebuilt aircraft.

Learn More About the Xenos Motorglider!

See the Entire eXenos Series of Articles from Kitplanes Magazine

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New: Upgraded Tail Kits for Xenos Builders! https://www.sonexaircraft.com/new-xenos-tail-kit/ Fri, 29 Sep 2023 22:19:08 +0000 https://www.sonexaircraft.com/?p=21991 Read More]]>
Sonex is excited to announce new, easier to build Xenos Tail Kits! All new Xenos Tail Kits now feature finished matched-hole stabilizer structure channels and new machined parts. This upgrade brings the Xenos up-to-speed with all other Sonex aircraft tail kits and is the final installment in a series of Xenos matched-hole kit upgrades. Like all tail kits, the new Xenos Tail Kit is compatible with both legacy Xenos build projects as-well as the current Xenos B-Model.
NEW & IMPROVED: Xenos-B Tail Kit


Xenos-B Tail Kit: $2,175
Order Now!

Upgrade your Existing Xenos Tail Kit for $521

Sonex has been continually upgrading Xenos Motorglider kits through the years to help make the largest of our kit aircraft models easier to build, and to speed production of Xenos Quick Build Kits as-well as the Teros UAS.

Matched-Hole Formed Parts replace the pre-formed long channel sections previously supplied in our kits with finished parts with all bends complete and pilot holes matching skins and other internal structure parts.

Learn More About the Xenos-B Motorglider

See More Sonex Kit Features & Options!


Matched-Hole Formed Parts save a lot of work vs. older kits.


New Xenos Tail Kit Matched-Hole Parts (New Machined Parts Not Shown).

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New: Announcing Dual Stick Option for B-Models! https://www.sonexaircraft.com/b-model-dual-sticks/ Tue, 25 Apr 2023 20:23:29 +0000 https://www.sonexaircraft.com/?p=21631 Read More]]>
Sonex is excited to announce a new option for Sonex, Waiex and Xenos B-Models: Dual Sticks! Thanks to popular demand, we have created an optional Dual Stick installation for all B-Model aircraft, and are making a retrofit package available to customers wishing to convert their existing aircraft.
B-Model Dual Stick Retrofit Kit


SNB-C04-Dual: $1,500
Order Now!

Retrofit Kit Lead Time: 10-12 Weeks
Upgrade a New Kit Order for $760!

This change includes a new Universal Seat Pan installation that accommodates both Center and Dual Stick configuration installations and features a removable forward seat pan to improve access for autopilot servo installations, and installation & service of avionics sensor boxes or antennas. The removable Forward Seat Pan installs via piano hinge and includes cover plates for unused center stick or dual stick locations.

New B-Model kit orders can be upgraded with dual sticks for $760 and existing customers may retrofit their kit or flying aircraft via a $1,500 B-Model Dual Stick Retrofit Package. The Dual Stick installation represents a weight increase of approximately 2.25 lbs. vs. Center Stick Installation. Dual Stick B-Model Upholstery options are coming soon.

NOTE: No Parts Exchanges or Returns are accepted for Center Stick Configuration Parts. Dual Stick Retrofit Kit lead time is approximately 10-12 weeks. Existing kit order customers may add the Dual Stick Upgrade to their kit orders by contacting Sonex Customer Service (some parts may be backordered and ship separately).

Learn More About the Sonex-B

Learn More About the Waiex-B

Learn More About the Xenos-B Motorglider


Dual Stick Installation with Forward Seat Pan Removed.


Center Stick Installation with Forward Seat Pan Removed.


Dual Stick Installation with Forward Seat Pan Installed.


Center Stick Installation with Forward Seat Pan Installed.


View Looking Aft: Universal Seat Installation with Forward Seat Pan Removed.


View Looking Forward: Universal Seat Installation with Forward Seat Pan Installed.


Single Cover Plate Installed for Dual Stick Installation.


Two Cover Plates Installed for Center Stick Installation.

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The Big Highwing Update is Here! https://www.sonexaircraft.com/highwing-update-020823/ Thu, 09 Feb 2023 22:51:19 +0000 https://www.sonexaircraft.com/?p=21324 Read More]]> The update you’ve been waiting for is here! Watch the archive video of our February 7th Webinar presentation for the entire presentation from Sonex owner and Highwing designer Mark Schaible.

What’s New in This Update?

This is the first update on the Sonex Highwing project since the design was originally announced in the Late Summer of 2021, so there’s a lot of new information available:

New CAD Renderings:

We put a lot of thought and effort into the lines of the aircraft for utility, clean aerodynamic lines and good looks. That last one is subjective and beauty is in the eye of the beholder, but we feel that we’ve got a very good looking aircraft here — we hope you agree!

Dimensional Details:

The Sonex Highwing has a 42″ Interior Width at the pilots’ shoulders. Note that this dimension was quoted correctly in Tuesday’s webinar audio, but the accompanying slides erroneosly read 44″ interior width. 44″ is the exterior width at the break between the forward and aft fuselage.

Easy Cockpit Access:
The aircraft is designed to have a large door with exposed foot well for easier ingress and egress. The Highwing also has a very reasonable step-in height for getting in and out of hte aircraft.

What about getting under that wing? The Sonex Highwing has a very reasonable wing height compared with similarly proportioned high wing sport aircraft. See the dimensioned images below:

Seating and Size Comparisons vs. Sonex-B:
As shown in our original Sonex Highwing announcement, the slide below shows a comparison of pilot seating position vs. the Sonex. The Highwing will have pilots sitting about 2 inches farther aft vs. the Sonex, seating geometry allows more knee room, and the seat bottom is 2 inches lower than the Sonex. Small pilots will get to use really cushy upholstery for great comfort! The open space in the cabin between the Highwing’s aft root ribs offers a huge amount of headroom for taller pilots. Also found below are exterior sizing comparisons between the Sonex-B and the Sonex Highwing.

Ship It or Trailer It!
With removeable outboard wing panels, the Sonex Highwing will fit in a 20 foot ocean freight container for ferry-flight-free transport overseas and easy shipping of Quick Build Kits. These dimensions also allow owners to easily find enclosed trailers to take their favorite aircraft to their favorite vacation spot along with the whole family, their car, and the kitchen sink!

Removeable Wing Method:

The current design plan for the Sonex Highwing is to utilize knuckles to attach the outboard and inboard main wing spars. This feature is currently being evaluated for weight and cost impact vs. the multi-bolt attach method currently used with the SubSonex Personal Jet. With the knuckle attach method, customers will be able to easily insert the outboard wing to the inboard section using the joint’s shear pins as an alignment tool, and 1/2″ pins will be inserted in top and bottom knucle joints via an access panel on the bottom wing skin. Aileron pushrod connection is made at the wing joint location near the rear spar joint, and a single bolt joints the inboard and outboard rear spars.

Fuel System:

The Sonex Highwing will use the standard B-Model 20 Gallon rotationally-molded fuel cell installation in the nose of the aircraft, and will also feature two 5 Gallon Aux Tanks, one each in the inboard root section of each wing. Pilots can easily transfer fuel from the Aux Tanks to the Main Tank via gravity feed via simple valves in the cockpit at the LH and RH wing roots. This installation allows the extra fuel weight to be as-close to the aircraft CG as-possible. The Aux Tanks will be rotationally molded and will feature screw-on fuel caps recessed under the wing skin with simple flush access doors in the top wing skin.

With a total of 30 gallons of onboard fuel, the Sonex Highwing will see an approximate 260 to 300 statute mile increase in range vs. the Sonex-B.

Stick Configuration:

An informal poll of the 466 live attendees of this week’s Highwing webinar found viewers were split almost 50/50 about the question whether to have a single control stick or Y-grip in the center of the cabin, or to have traditional dual sticks. Luckily, the Sonex Highwing will have both! Sticks will be easily convertible between center stick and dual stick installation, making it easy to change stick position based-on specific flight missions includuing carrying very young passengers or bulky cargo in the right seat with no stick installed while having a stick between the left seat pilot’s legs or in the center console. This new stick system in the Sonex Highwing promises to be quite simple and have negligible weight impact vs. a non-convertible system.

Of course, the center stick installation will be the setup allowing easiest entry into hte cockpit, especially for those with limited mobility.

Baggage Space and Access:

The Sonex Highwing will have a 60 pound maximum baggage capacity (a 20 pound increase vs. the Sonex), and the volume of the baggage compartment is quite large at approximately 16 cubic feet. There is a structural fuselage cross tie behind the seats, and the design team is working to minimize its size across the baggage compartment opening. The seats will be hinged at the bottom and able to fold-down, allowing very easy baggage area acess through the large cockpit doors.

Aerobatic Capability:

We made a big announcement during this week’s webinar: The Sonex Highwing will be approved for aerobatics with 2 persons on-board! This is a first for Sonex airframes and allows the Highwing to be used for aerobatic training as an S-LSA, as well as a fun aircraft to take a friend flying with.

When flown solo, the Highwing can be used for Aerobatics with the standard full-span fiberglass wing tips installed. For 2-up aerobatics, the fiberglass tips will be replaced by simple metal end plates. Like the Xenos Motorglider, the Highwing’s wing tips will be installed with piano hinge, so changing the tips is as-simple as removing the hinge pins with a pair of pliers.

The Sonex Highwing will be offered with a lightweight cabin door jettison system, similar to that found on a Citabria, for those aerobatic flights.

What’s In a Name?
The Sonex Highwing is officially being named just that: Sonex Highwing or SH for short. You can imagine where we’re going with that name, and we may even engrave the phonetic alphabet spelling of those initials into the metal end plates for 2-place aerobatic operation. It might be a bigger airplane, it may be a high wing, but it’s still a Sonex!

BRS Installation Option:

Being a high wing aircraft configuration, and an aircraft with more available useful load, the Sonex Highwing will definitely have a BRS full aircraft parachute recovery system option available to customers. We are actively working with BRS to develop the best installation configuration and will post updates as development of that installation progresses.

Purchase Options:

The Sonex Highwing will be offered to customers in many forms:

  • Complete Airframe Kits and Sub-Kits.
  • Quick Build Kits.
  • ELSA Kits may be offered based-on customer demand.
  • S-LSA production is also a major design parameter for the Sonex Highwing and Sonex plans to implement finished aircraft production for the Highwing.

Engine Options:

Engine options for the Sonex Highwing will be the same options currently offered for the rest of our fleet with a FWF installation weight limit of 200 lbs. We are considering adding mount provisions for the larger variants of Rotax 9-series engines due to their low installation weight. Typical type-certified engines (Continentals and Lycomings) will not be an option for the Sonex Highwing, nor will engines with a total installation weight (including propeller) of more-than 200 lbs as we need to keep the empty weight as-light as-possible to fulfill the design mission of the aircraft. We have received a number of questions specifically about using the O-200 in this aircraft, to which we need only point to the limited useful load of the Cessna Skycatcher!

S-LSA and E-LSA versions of the Sonex Highwing will require ASTM-certified engines including UL Power, Jabiru 3300, and Rotax 9-series engines. The first prototype Sonex Highwing will feature the 130hp UL Power UL350iS engine!

Payload Scenarios:

The design team is working hard toward a basic empty weight goal of 720 pounds for the Sonex Highwing. Assuming an empty weight of 750 lbs., some sample loading scenarios are as-follows:

Utility Category: Max Gross Weight Loading
Empty Aircraft: 720 lbs.
Fuel: 120 lbs.
Aux Fuel: 60 lbs.
Baggage: 40 lbs.
Pilot: 180 lbs.
Passenger: 200 lbs.
MTOW: 1320 lbs.

Utility Category: Max Baggage Loading
Empty Aircraft: 720 lbs.
Fuel: 120 lbs.
Aux Fuel: 60 lbs.
Baggage: 60 lbs.
Pilot: 180 lbs.
Passenger: 180 lbs.
MTOW: 1320 lbs.

Aerobatic Category: Solo (Full-Span Wing Tips) – Max Pilot Weight
Empty Aircraft: 720 lbs.
Fuel: 60 lbs.
Aux Fuel: 0 lbs.
Baggage: 0 lbs.
Pilot: 270 lbs.
Passenger: 0 lbs.
MTOW: 1050 lbs.

Aerobatic Category: Dual (Short-Span Wing Tips) – Max Gross Weight
Empty Aircraft: 720 lbs.
Fuel: 110 lbs.
Aux Fuel: 0 lbs.
Baggage: 0 lbs.
Pilot: 200 lbs.
Passenger: 200 lbs.
MTOW: 1230 lbs.

Floats? Skis? No Problem!

Sonex has previously installed amphibious floats on the Jabiru 3300 powered Sonex and the aircraft flew extremely well, although the low-wing configuration didn’t exactly scream “practical floatplane.” For the Sonex Highwing, floats are definitely an option and skis would also be a no-brainer for the adventurous pilot. For float installation: we start with a taidragger and replace the main gear legs with fittings to accept the front float struts. The rear float struts attach to the bottom longeron at the joint between the forward and aft fuselage.

No Waiex Variant of the Highwing to be offered:

Contrary to the original Sonex Highwing announcement, we will not be pursuing a Waiex Highwing variant. CFD studies have shown that the wash from the wing in a high wing configuration would cause severe turbulence for a Y-Tail configuration. Our apologies to Waiex fans, but flight qualities would be unacceptable.

Q&A: We Answer Your Questions from the Webinar!

Q: E-LSA max gross is 1320…. Will there be a different max GW for Experimental (US) or Homebuilt for us Canadians?
A: No: 1320 lbs. is a big jump in max gross weight vs. the Sonex at 1150 lbs. If we can achieve our empty weight target of 720 lbs., the Sonex Highwing will have excellent utility and useful load for an aircraft of its size, while also being fast, aerobatic and low-cost.

Q: Will the kit be available for order at Osh 23? Lead time from then?
A: Our goal is to debut the Sonex Highwing prototype at AirVenture 2023 and open the order books at that time. We hope to get the first kits, even if they are just Sub-Kits to begin, shipped by year-end or early 2024.

Q: Will this be final hole size and dimpled?
A: Yes, as much as possible! Sonex acquired a CNC router in 2021 and has been steadily working it into our production flow, replacing many of the parts that were previously laser-cut. Using a router, the holes no-longer have a laser heat-affected zone and are therefore acceptable to produce at full-size, which we plan to do for as many parts as-possible in our new aircraft designs as-possible. We may eventually upgrade our previous kit designs with this feature, but that would happen much later-on.

Q: The flexibility in stick placement is great! Will the stick be easily removed/installed to facilitate ingress/egress?
A: Sure! You’ll probably need quick disconnect wiring for any buttons or switches in your stick grip, of course.

Q: Will the Sonex Highwing have high visibility glass doors, ala Rans, Viking, Van’s?
A: Our standard configuration will be conventional windows in the doors for optimum aesthetics of the aircraft, but builders can certainly make their own all-plexiglass doors. If there is enough customer demand, Sonex may produce all-plexiglass doors as-well.

Q: What is the desired/estimated build time? Are Quick build kits planned, and if so, what is the reduction in build time?
A: We are estimating a build time of approximately 1,000 hours for the Sonex Highwing, and hopefully less with the full-sized matched hole tooling we are planning to include. Quick Build Kits will be offered, and will reduce build time by approximately 500 hours.

Q: Does a BRS sytem comply with the FAR parachute requirement for aerobatics? Aerobatic capable with 2 people?
A: That’s a great question for the FAA that Sonex has not broached yet. The Sonex Highwing will have jettisonable doors as an option for those that choose to wear parachutes during aerobatic flight.

Q: I Hope you can share the Attendance of tonight’s Seminar with us before the end….
A: EAA’s statistics for this week’s webinar shows a total live attendance of 466 people.

Q: Is the Tailwheel direct steer like the Sonex?
A: Yes, and the nose wheel is direct steering as-well.

Q: Will the baggage area be floor level so our furry family members can ride in the back?
A: Yes. There will be a 2 inch wide box running through the centerline of the baggage compartment to protect the pushrod controls, but that will not cause a problem for most furry friends.

Q: Will there be aerobatic ailerons as an option?
A: Great Question! We will definitely evaluate that as a possibility during flight testing. For those that do not know, Sonex “Sport Acro” aileron and flap installation is an increase in aileron span with a decrease in flap span that is available in the plans and parts for Sonex and Waiex kits. Sport Acro ailerons increase the roll rate in teh Sonex or Waiex from 80 degrees per-second to 120 degrees per-second — no slouch with either insetallation!

Q: What is the estimated maximum engine weight and horsepower?
A: The Sonex Highwing is designed for a maximum FWF installation weight of 200 lbs. and horespower ratings between 80 and 130 hp.

Q: Can we fly with doors removed?
A: We’ll have to explore that in flight test. We know the fuselage structure can handle it but the concern is turbulence over the tail caused by having the doors removed. You would certainly want to limit your airspeed with doors removed, and a blast deflector at the leading edge of the doors may be needed. Of course, there are all kinds of ventilation and opening window possibilities with the Sonex Highwing doors.

Q: Bubble doors for extra elbow room?
A: The initial prototype will not have bubble doors. Once we get some experience with the airplane and have customers try it on for size, we’ll evaluate whether we want to make a contoured “bubble” door a standard option for customers. Kit builders can certainly modify the doors in this way if they wish.

Q: Is there any chance of an upward opening door like a Cessna 162?
A: We are not planning upward opening doors at this time.

Q: Will landing/taxi lights be considered in the cowling?
A: That will largely be up to the builder, but is certainly do-able. For S-LSA or E-LSA configurations from Sonex, we are more-likely to put landing/taxi lights in the leading edge of the fiberglass wing tips.

Q: Are the five gallon wing tanks made of the same material as the 20gallon header tank?
A: Yes, they will be rotationally molded cross-linked polyethylene (XPLE).

Q: Will there be grab handles on the fuselage for pushing/pulling around on the ground?
A: Most likely not, as we try to keep the aircraft’s exterior as-clean as-possible for best performance. Kit builders can certainly make this modification, however, if desired.

Q: Will there be an option for an auto-pilot?
A: Autopilot installation will certainly be an option.

Q: I have a friend who is 6’5″ – will he fit in this aircraft?
A: Very possibly! Have him try it on at AirVenture 2023!

Q: How are the spars manufactured? Will the center sections that may require driven rivets come already riveted? Rest of the plane be all pulled rivets?
A: The Sonex Higwing main wing spars are very similar to the spars in the rest of our aircraft, using our proprietary spar cap extrusions and solid riveted with web laminations. Sonex Highwing spars will be pre-riveted by the factory leaving customers with only blind riveting for assembly of the kit.

Q: Does the tricycle version weigh more?
A: Yes, it will. Sonex tricycle gear installations weigh 10 lbs. additinal on-average.

Q: Is the seat back adjustable?
A: Yes, that is the plan. The seat back will be hinged at the bottom to allow easy baggage access and we will have adjustable stand-offs for the seatback’s distance to the fuselage cross tie, much like a Van’s RV-12.

Q: Can a 10″ EFIS screen be installed?
A: We are working toward that, yes. The control system is being finalized and based on the length and arc of the control stick at full nose-down and the increased knee room allowed by the seating geometry, we feel that a taller panel (exending lower from the top of the glare shield) will be possible to accomodate 10″ EFIS screens from the popular avionics manufacturers.

Q: Are you still using a 64-415 airfoil and is it a 15% thick airfoil for the Sonex Highwing?
A: Yes.

Q: Estimate on standard kit, quick build kit, and S-LSA costs?
A: That’s a difficult question to answer during these inflationary times. In today’s dollar and material costs, we’re hoping to have a kit price no higher than the Xenos Motorglider with Quick Build Kit upgrade pricing similar to what we currently charge for Sonex, Waiex and Onex Quick Build Kit upgrades. An S-LSA price is difficult to estimate at this time as-well, but whatever we do, it’s not worth doing if we can’t be price-competitive with other popular S-LSA’s.

Q: Max permitted propeller diameter for both tri gear and taildragger?
A: 60 inches per our current standard propeller options.

Q: Are there any considerations for folding wing option?
A: No: Folding wings come with a weight penalty, and we need to keep empty weight as-close to our targets as-possible for maximum utility.

Q: Location of Flap, Trim & Brake handles?
A: The Flaps will be electric actuator driven. Trim will be in the panel, and we may offer an electric trim option as-well. Brake handles will either be at teh bottom of the panel or just under the panel, co-located near the throttle controls.

Q: Is there a baggage door?
A: No. The fold-down seats will allow great baggage area access from the cockpit and a baggage door would only increase empty weight of the aircraft.

Q: Will it fly at AirVenture 2023?
A: We have a lot of work to do between now and AirVenture. Our basic goal is to have the prototype complete enough to show what the aircraft looks like and to allow prospective customers to try-on the cockpit. If we can get it flying by the show, we would love to demonstrate the aircraft for the crowd, however, the AirVenture demo flight process is extremely time consuming (a couple hours waiting in-line on the taxiway) and typically only allows one pass in-front of the crowd. That’s valuable time to have the aircraft missing from our exhibit booth!

Q: How well will forward visibility be when taxing the tail wheel version?
A: Same as the Sonex: much better that just about every other taildragger out there!

Q: How do the inboard flaps attach to the outboard flaps?
A: The link between the inboard and outboard flaps will be via shear pins, just like we do on the SubSonex.

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3 Months of New Sonex Webinars: Sign-Up Today! https://www.sonexaircraft.com/sonex-webinars-120222/ Fri, 02 Dec 2022 21:58:52 +0000 https://www.sonexaircraft.com/?p=20975 Read More]]> Sonex will be presenting three new webinar presentations over the next three months, hosted by EAA! These new live webinars will cover topics including the upcoming Sonex High Wing aircraft design, Rotax engine installations in Sonex aircraft, and an overview of all Sonex and AeroConversions products.

Webinars are live video broadcast presentations with an interactive interface allowing viewers to submit their questions to the presenter and get answers in real-time. The event will also be recorded and hosted by EAA as archived videos for viewing later if you miss any of the live presentations or would like to watch a presentation again.

December 6th, 2022: Rotax 912 Engines and Sonex Aircraft

Sonex, LLC Owner and President Mark Schaible will talk about Rotax 912 series engine installations in the Sonex aircraft worldwide fleet including customer-designed installations through the years, various mounting types, and the Sonex factory’s own installation of the 912iS in the 2022 One Week Wonder. Mark will also give installation, cost, and performance comparisons of Rotax 912 engines in Sonex aircraft vs. other Sonex-approved engine installations. This webinar qualifies for FAA WINGS and AMT credit.
Sonex/EAA Webinar:

Rotax 912 Engines and Sonex Aircraft

Watch the Archived Video Now!

December 6th, 2022 at 7pm – 8:30pm CST

January 23, 2023: EAA Homebuilders Week Sonex Webinar

Get an overview of all Sonex and AeroConversions products! Sonex offers basic, economical, easy-to-build aircraft. Single and two-place aircraft are available. Two models, the Sonex and Sonerai, are available as plansbuilt aircraft. Sonex even offers single-place and two-place jet aircraft. All designs are fully aerobatic when flown as single-place aircraft. The AeroConversions product line includes the AeroVee and AeroVee Turbo engines, AeroInjector, brake systems, trim systems and more. Mark Schaible will discuss all of their designs and the mission of each product.
Sonex/EAA Webinar:

Homebuilders Week: Sonex and AeroConversions Products

Watch the Archived Video Now!

January 23, 2023 at 4pm – 5:15pm CST

February 7, 2023: Sonex High Wing Aircraft Update

Mark Schaible of Sonex, LLC will give a progress update of the new Sonex High Wing aircraft model. See the latest regarding the High Wing’s design and prototyping progress in anticipation of the aircraft’s debut at AirVenture 2023 and learn more about the new aircraft’s planned design features!Stay Tuned for a near-term Sonex High Wing update to our web site later in December, 2022.

Sonex/EAA Webinar:

Sonex High Wing Aircraft Update

Watch the Archived Video Now!

February 7, 2023 at 7pm – 8:30pm CST

Learn More about the Sonex High Wing and sign-up to the High Wing Mailing List!

Learn More about All Supported Sonex Engine Instllations!

Watch Archived Sonex Webinars Today!

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Xenos Builders: Speed-Up Your Build with New Matched-Hole Parts! https://www.sonexaircraft.com/new-xenos-parts-112522/ Fri, 25 Nov 2022 19:44:03 +0000 https://www.sonexaircraft.com/?p=20887 Read More]]>
Sonex has been continually upgrading Xenos Motorglider kits through the years to help make the largest of our kit aircraft models easier to build, and to speed production of Xenos Quick Build Kits.

These new parts are now available for existing builders to get a leg-up on their projects, and even builders of the current Xenos B-Model may not have some of these parts depending upon the ship date of their kits*.

New Xenos Matched-Hole Parts


See All Pricing and
Order Now!

 
Download the Parts List

New Parts Features Include:

  • Matched-Hole Rear Wing Spars
  • All Wing Ribs Cut to Individual Rib Station Specs with Matching Holes for Spar Attach Angles and Clips
  • Pre-Cut, Matched-Hole Spar Attach Clips and Angles for Wing Ribs
  • Matched-Hole Tail Cone Box Formed Verticals and Crossties
     

*All New Xenos-B kits shipped include these parts. Download the Parts List to compare with parts you already have. NOTE: All XNB part numbers listed are interchangeable with XNS part numbers in Legacy (A-Model) Xenos plans.

Learn More About the Xenos Motorglider!

New: Electric Propulsion for the Xenos Motorglider!

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SubSonex JSX-2T Update: Successful AirVenture Debut and a Design Tweak – Reserve Your Two-Place Jet Kit Today! https://www.sonexaircraft.com/jsx-2t/ Fri, 07 Oct 2022 21:40:43 +0000 https://www.sonexaircraft.com/?p=20741 Read More]]>

 

The long-anticipated Two-Seat SubSonex JSX-2T was unveiled at a record-breaking EAA AirVenture Oshkosh 2022, providing the first opportunity for the public to see the new jet prototype. JSX-2T was first unveiled during the Sonex Open House and Homecoming Fly-In the day before AirVenture began, and was then moved to the Sonex exhibit booth on AirVenture grounds where it was on-display during the show.

Reserve Your JSX-2T Today!


SubSonex JSX-2T Kit
Reservation Deposit: $15,000
Reserve Now!

Subject to the SubSonex JSX-2T Kit
Reservation Deposit Agreement

How Big is Big Enough?
Many people tried-on the aircraft during the week of AirVenture, and it soon became clear that the JSX-2T cockpit was enormous! Even extremely tall pilots had a lot of excess head room, leaving us to question: How big is big enough? Our experience with the JSX-2T unveiling at AirVenture, confirmed by a couple of our much taller Sonex staff members has taught us that even very expensive CAD model simulations of people cannot accurately estimate the ergonomic nuances of cockpit fit, and a change is in-order for JSX-2T.

A Design Tweak: Sleeker, Lighter, Better Performance
Sonex is in the process of lowering the turtledeck and aft canopy bow by approximately 3.5 inches. The forward canopy/windshield bow will be lowered approximately 2.2 inches to suit the aircraft’s new lines while retaining a good forward sight line. This change will still fit our very tall and long-torso’d employee, James, who is 6’4″ tall with only a 30″ inseam. In addition to sleeker aesthetics for JSX-2T, the change will reduce structural weight for the airframe, helping us to meet our empty weight targets and will more importantly reduce frontal area and improve flow to the PBS TJ100 engine intake. While we’re not changing any previously published performance estimates, these changes will help ensure that those estimates can be met or perhaps exceeded.

As of this wrting, progress in contstructing the SubSonex JSX-2T prototype has taken a step backward to integrate this change. The original turtledeck, canopy and windshield have been removed from the aircraft, and the tail has been removed to access the aft-most fasteners in the turtledeck. Flat patterns for the new turtledeck formers have been cut and tooling for our hydropress is in-progress to form these parts, and the new turtledeck skins have been cut. We should have the new turtledeck back on the aircraft very soon and part files for new canopy bows are being sent to our machinist.

Kitplanes editor and JSX-2 customer Paul Dye, while not especially tall, was absolutely swimming in the giant cockpit of the JSX-2T prototype at AirVenture, even with a 2″ thick seat cushion.

Sonex staff member Nathan is 6 foot, 2 inches tall with a 34 inch inseam, and still has approximately 5.5 inches of clearance to the canopy.

Another change vs. what was displayed at AirVenture 2022: The instrument panel and glare shield will get the rounded profile shown in JSX-2T CAD renderings, and the forward end of the glare shield will meet the bottom of the windhield similar to our B-Model aircraft. The faceted instrument panel and glare shield shape seen on JSX-2T at AirVenture was installed merely in the interstests of time to get the jet ready to display at the show.

Minimal JSX-2T’s Development Schedule Impact
Thankfully, these changes will not represent a very large impact to the development schedule for JSX-2T. Heading into the colder weather months here in Oshkosh, we will complete this change and progress to completion of the remaining airframe structural construction tasks, then proceed to systems installation. We are targeting the early Spring of 2023 to begin the test flight program, and a late Spring/Early Summer opportunity for Kit Reservation Deposit holders to turn their pre-orders into full orders with kit production beginning in the Summer.

Sonex staff member James is 6 foot, 4 inches tall with only a 30 inch inseam. Although his head is leaning-back in this picture, he has approximately 4 inches of clearance to the canopy with head upgright looking straight ahead.

Another view of 6 foot 4 inch tall James with the SubSonex JSX-2T canopy closed.

Difference between new and old turtledeck former profiles at the aft canopy bow.

Difference between new and old windshield bow profiles at the front of the canopy.

Engine inlet profile in original configuration.

Engine inlet profile in the new configuration.

Sleek new aircraft profile in side view.

New aircraft profile in front quartering view.

Place Your JSX-2T Deposit Today!

Beginning July 1st, 2022 Sonex is accepting refundable* Kit Reservation Deposits to get customers in-line for JSX-2T kit shipments:

  • Deposit Amount: $15,000*
  • Total Quick Build Kit Price (EAB Kit): $66,000
  • Ultra Quick Build Kit Price (Exhibition): $74,000
  • Estimated Total Build Cost (including kit, engine, avionics & upholstery): Under $155,000**

*Kit Reservation Deposits may be cancelled less a $1,500 cancellation fee. See full Deposit Terms & Conditions for details.

**Completion costs subject to change with 3rd party price increases. See Current SubSonex JSX-2T Completion Cost Estimates.

Kit production estimated to begin during the 2nd Quarter of 2023, with shipments estimated to commence during Fall/Winter, 2023.

Reserve Your JSX-2T Today!


SubSonex JSX-2T Kit
Reservation Deposit: $15,000
Reserve Now!

Subject to the SubSonex JSX-2T Kit
Reservation Deposit Agreement

JSX-2T Estimated Specifications & Performance
Length 18′ 7.75″ [5.68 m]
Wingspan 21′ 9.6″ [6.65 m]
Wing Area 87.2 sq ft [8.1 sq m]
Height 5′ 8.2″ [1.73 m]
Width with Outboard Wing Panels Removed 7′ 6″ [2.29 m]
Cabin Width 42″ [106.68 cm]
Empty Weight (estimated) 620 lbs [281.2 kg]
Gross Weight 1500 lbs [680.39 kg]
Useful Load (estimated) 880 lbs [399.2 kg]
Fuel Capacity 50 U.S. Gallons [189.3 l]
Baggage Capacity 40 lbs [18.14 kg]
Stall Speed (estimated) 73 mph [104.6 km/h]
Cruise Speed (estimated) 200+ mph [321.9+ km/h]
Range (estimated) 360 miles + 30 min. reserve
Never Exceed Speed 233 mph [375 km/h]
Load Factors (Utility) +4.4 Gs, -2.2 Gs
Load Factors (Aerobatic) +6 Gs, -3 Gs
Updated 07.01.2022. Specifications and Performance Subject to Change Without Notice

JSX-2T Estimated Build Costs

What Will My Project Cost?

See detailed pricing below with our cost estimating worksheet* and see why Sonex aircraft offer the Best Sport Aircraft Performance Per Dollar!

SubSonex JSX-2T 2-Place Personal Jet
SubSonex JSX-2T Quick Build Kit (1) $66,000
Hardware (2) Included
PBS TJ-100 Engine (3) $74,000
Instruments (4) $9,162
Upholstery (5) $2,200 (estimated)
Total (6): $151,362
  1. Upgrade to an Ultra Quick Build for: $8,000 (Exhibition Category registration only)
  2. Airframe Kits include blind rivets from Sonex Aircraft and full Hardware Kits from WBParts. Find out more about Hardware.
  3. Includes: PBS TJ-100 Engine, Throttle Control, PBS Engine Monitoring Instrument, and All PBS Installation Accessories required for the SubSonex.
  4. Includes: MGL iEFIS Explorer package with all sensors, harnesses and fuel level probe; MGL V6 Com VHF transceiver with harnesses and antenna (controllable by iEFIS unit); Sandia STX 165R remote-mount Mode-C transponder with harnesses and antenna (controlled by iEFIS unit). Upgrade to a Trig Mode-S Transponder for $120. See All Instrument Options.
  5. Textured Nylon upholstery package. Upgrade to Heated Leather upholstery for: $500. See All Upholstery Options.
  6. Cost when ordering engine with kit (see note 3 above).
    Additional Optional Equipment:

    • Aveo PowerBurst all-in-one wing tip LED light units (includes nav, position and strobe lights): $562.50.
    • BRS full-aircraft parachute recovery system: $14,000 estimated for JSX-2T.
    • Mountain High Oxygen System: $4,000 estimated for JSX-2T.
    • SubSonex JSX-2T Triton Trailer: $30,000 estimated for JSX-2T.

 

*This chart / worksheet is provided to help you calculate an estimated finished cost of your airplane. While these finished costs are accurate as of the date of publication, they are not guaranteed. Some of the items needed to finish your aircraft are not provided by Sonex.

 

All Prices Subject to Change without notice.

 

Aircraft Features:
There are many outstanding features to the SubSonex JSX-2T, some are continuations and extensions of existing Sonex aircraft features and some are new and unique to JSX-2T.

Removable Wings:
Like all Sonex aircraft, SubSonex JSX-2T will feature removable wings. JSX-2T main landing gear will be attached and retract into the center section wing, as it does on the single-place SubSonex. Also like JSX-2, JSX-2T will utilize machined wing attach ties, however, the higher gross weight of the aircraft requires four ties per wing instead of two, and the ties have been redesigned and resized for the specific loading and strain properties of the JSX-2T wing spar. Each tie will have three bolts per-side vs. four bolts in JSX-2. This will minimize the increase in the number of bolts that need to be removed in order to remove the wing panel to 12 bolts per wing instead of 16. Design and testing of new the ties is complete. A static load test of the entire wing structure will take place after AirVenture 2022.

JSX-2T outboard wing skinning in-progress.

Subscribe: SubSonex JSX-2T Updates

This mailing list will automatically notify you via email of SubSonex JSX-2T progress updates.

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send me updates about…

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Landing Gear System:
The retractable gear system for JSX-2T will be different than that used in the single-place jet. Instead of using pneumatic cylinders, Sonex is using electric linear actuators for each gear leg. Use of electric linear actuators will reduce weight by eliminating the need for air pumps and accululator tank, and elminates the need for a gear up-lock system.

Due to the larger size and increased max. gross weight of the JSX-2T, the diameter of the wheels will be enlarged, which allows larger, more powerful brakes to be used. The system will use a scaled-up version of the main gear trucks/brake units currently featured in SubSonex JSX-2. The gear legs are also lengthened to give the aircraft more ground clearance — an aesthetic consideration making the aircraft look “right” in its scaled-up form that will also prevent the jet’s larger wing area from increasing float in ground-effect.

Control System:
Like the Sonex, Waiex and Xenos B-Models, SubSonex JSX-2T will utilize a single center-mounted control stick to minimize weight and maximize useful load and performance. Routing and geometry of all control system components have been designed, structural requirements for the control system components have been analyzed, and prototype control system parts are in-process.

Fuel System:
The aircraft will have 10 additional gallons of useable fuel capacity vs. the single-place jet, offering a moderate increase in range and endurance while still keeping the aircraft within its intended max. gross weight and an acceptable CG range. Like the single-place JSX-2, the JSX-2T fuel cell will be removable for maintenance access to other components in the fuselage.

CG and YES: Baggage!
With a max gross weight of 1500 lbs and and estimated empty weight of 620 lbs, the JSX-2T will have great flexibility in CG and loading options. With the side-by-side seating configuration, the 50 gallon fuel cell is positioned on the CG and is wide, allowing a lower total fuel tank height which offers extra space above the fuel tank and on the CG for various combinations baggage, BRS system, smoke oil or auxiliary fuel. Space is still available in this area after the change in turtledeck height/profile discussed in this update. SubSonex JSX-2T will also offer a first for Sonex aircraft: dual aerobatics with an aerobatic max gross weight of 1100 lbs.

Area shaded in green is available above the fuel cell for baggage, BRS and even aux. fuel!

Estimated Weight and Balance studies of JSX-2T show versatile loading options.

Fuselage and Cockpit:
Design of the fuselage is driven primarily by the design and interface of other major aircraft components including the wing, tail, fuel system, engine mounting etc. The cockpit has the largest impact upon the design of the fuselage and much work has been focused on the cockpit design of JSX-2T to accommodate two occupants comfortably, including tall pilots, with access for both pilots to controls. Several features of the JSX-2T cockpit have been designed to make this possible:

  • Curved Fuselage Sides: The forward fuselage/cockpit side walls of JSX-2T are curved. Like “bubble doors” on a high-wing aircraft, these curved cockpit side walls give pilots more room at the elbows and hips. This amounts to a 2″ total increase in cockpit width in these areas vs. our earlier aircraft designs with straight longerons and fuselage side walls, however, there is a structural requirement for a straight section at the upper longerons making shoulder room comparable to Sonex aircraft B-Models.
  • New Canopy and Turtledeck Shape: The traditional arc of typical Sonex Aircraft turtledeck formers and canopies has been changed for JSX-2T, reducing the total height of the apex of that arc while making the arc taller at either side of the aircraft centerline. This gives pilots an increase in head room while minimizing the total height of the fuselage.
  • Ample Leg Room: Like the single-place SubSonex and the Onex, JSX-2T does not have the constraints of an angled firewall or forward bulkhead for landing gear mount provisions. This gives the cockpit ample leg room and the ability to vary the distance of the rudder pedals from the seat.

In SolidWorks modeling of the cockpit, we are able to fit a 95th percentile 6′ 3″ tall person of even proportions into the aircraft. Fit will vary from one individual to the next, however, as ratio of inseam vs. torso length varies, along with weight, and each individual’s perception of a comfortable fit in an aircraft. Like any aircraft, you’ll have to try it on for size, however, pilots of more average height and weight can count on being able to fit in the JSX-2T comfortably.

JSX-2T cockpit cutaway view shows general cockpit layout.

JSX-2T model with 95th percentile, 6′ 3″ tall pilot.

 

Read More About SubSonex JSX-2!

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Electric Xenos Motor/Battery Mounts Now Available to Order! https://www.sonexaircraft.com/xenos-electric-mounts/ Wed, 24 Aug 2022 17:14:21 +0000 https://www.sonexaircraft.com/?p=20614 Read More]]> Sonex is pleased to announce that motor/battery mounts are now available to order for the Xenos Motorglider Zaero Electric Propulsion package!

Zaero Mounts for Xenos Motorglider


Zaero Electric Motor/Battery Mounts:
Order Now!

Estimated Lead Time:
12 weeks from order

Install a Zero motorcycle electric motor and battery system to power your Legacy or B-Model Xenos Motorglider with support form FLIT LLC.

Developed by Gabriel DeVault, the installation uses the standard Sonex cowlings and AeroVee Spinner with Sensenich Propeller. One of the original developers of the Zero Motorcycle, Gabe has been experimenting with electric powered aircraft for years. Most recently, Gabe installed the Zero-derived “Zaero” propulsion package in a Xenos Motorglider, which was featured on the cover of Kitplanes Magazine.

Gabe’s Zaero powered Xenos installation, consisting of a Zero Motorcyle fully-electric drivetrain and battery system modified by Gabe for aircraft use, is touted by Kitplanes as the first truly-practical and affordable electric-powered homebuilt aircraft and we agree! The Zaero powered Xenos “can carry two full-size adults and stay aloft for over an hour—more if you can find great lift!”

Through his company, FLIT LLC, Gabe DeVault is providing motor mount/reduction drive units, throttle controllers and general advice to support other Xenos builders as-well as builders of other experimental aircraft types that can use this power package. Sonex now supports builders with airframe battery/motor mounts for installation of the Zaero system on Xenos and Xenos-B Motorgliders! Note that Sonex Aircraft does not consider the Zaero electric propulsion system to be suitable on the Sonex, Waiex, Onex or Sonerai sport aircraft models.

Kitplanes editor at-large Paul Dye is best-known in Sonex circles for his beautiful SubSonex Personal Jet, “Loki,” however, Paul and his wife are also building a Xenos Motorglider and they have elected to make the Zaero electric propulsion package installation in their own Xenos! Kitplanes readers and Sonex enthusiasts will be able to follow Paul’s installation via blog posts and videos, and his aircraft will receive the first-article battery/motor mount from Sonex Aircraft for testing. Read More from Paul Dye and Gabe DeVault about the Zaero powered e-Xenos installation at www.Kitplanes.com/tag/exenos/

Learn More about the Xenos Motorglider!

Read More About the eXenos in Kitplanes Magazine!

 

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One Week Wonder Waiex Flies! https://www.sonexaircraft.com/oww-first-flight/ Thu, 18 Aug 2022 22:48:16 +0000 https://www.sonexaircraft.com/?p=20627 Read More]]> The AirVenture 2022 One Week Wonder Waiex-B made its maiden flight early this morning here in Oshkosh! Flown by EAA and Sonex alumn Joe Norris, the Rotax 912iS powered, standard gear Waiex-B serial number WXB66OWW made a brief shake-down first flight. Initial rate of climb information indicated over 1600 feet per minute and overall performance was very good. More images, videos and performance data will be released as the test flight process continues!

Thank you to all the volunteers, EAA staff, Sonex staff and donors for helping to make this build happen! The One Week Wonder was built during AirVenture 2022, going from Complete Airframe Kit to first taxi in 6-1/2 days. See photos and video coverage of the One Week Wonder in our AirVenture 2022 Wrap-Up!

Learn More About the Waiex-B!

View the Latest Sonex Aircraft Completions

 

 

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JSX-2T Prototype Under Construction: Reserve Your SubSonex 2-Place Jet Today! https://www.sonexaircraft.com/jsx-2t-update-070122/ Fri, 01 Jul 2022 22:56:23 +0000 https://www.sonexaircraft.com/?p=20001 Read More]]>

Beginning July 1st, 2022 Sonex is accepting refundable* Kit Reservation Deposits to get customers in-line for JSX-2T kit shipments:

  • Deposit Amount: $15,000*
  • Total Quick Build Kit Price (EAB Kit): $66,000
  • Ultra Quick Build Kit Price (Exhibition): $74,000
  • Estimated Total Build Cost (including kit, engine, avionics & upholstery): Under $155,000**

*Kit Reservation Deposits may be cancelled less a $1,500 cancellation fee. See full Deposit Terms & Conditions for details.

**Completion costs subject to change with 3rd party price increases. See Current SubSonex JSX-2T Completion Cost Estimates.

Kit production estimated to begin during the 2nd Quarter of 2023, with shipments estimated to commence during Fall/Winter, 2023.

Reserve Your JSX-2T Today!


SubSonex JSX-2T Kit
Reservation Deposit: $15,000
Reserve Now!

Subject to the SubSonex JSX-2T Kit
Reservation Deposit Agreement

JSX-2T Estimated Specifications & Performance
Length 18′ 7.75″ [5.68 m]
Wingspan 21′ 9.6″ [6.65 m]
Wing Area 87.2 sq ft [8.1 sq m]
Height 5′ 8.2″ [1.73 m]
Width with Outboard Wing Panels Removed 7′ 6″ [2.29 m]
Cabin Width 42″ [106.68 cm]
Empty Weight (estimated) 620 lbs [281.2 kg]
Gross Weight 1500 lbs [680.39 kg]
Useful Load (estimated) 880 lbs [399.2 kg]
Fuel Capacity 50 U.S. Gallons [189.3 l]
Baggage Capacity 40 lbs [18.14 kg]
Stall Speed (estimated) 73 mph [104.6 km/h]
Cruise Speed (estimated) 200+ mph [321.9+ km/h]
Range (estimated) 360 miles + 30 min. reserve
Never Exceed Speed 233 mph [375 km/h]
Load Factors (Utility) +4.4 Gs, -2.2 Gs
Load Factors (Aerobatic) +6 Gs, -3 Gs
Updated 07.01.2022. Specifications and Performance Subject to Change Without Notice
Sonex is pleased to announce major progress in the development of a 2-place variant of the popular SubSonex Personal Jet! SubSonex JSX-2T is designed to be the lowest cost jet trainer ever! It will be a perfect trainer for the single-place JSX-2, and for those who want to share the unique experience of jet-powered flight in a light aircraft. Construction of the SubSonex JSX-2T prototype is well-underway, and the aircraft will be on-display at EAA AirVenture Oshkosh 2022 in the Sonex exhibit booths 602 and 603.

Beginning July 1, 2022 Sonex will be accepting Kit Reservation Deposits for SubSonex JSX-2T. These pre-orders will allow customers to get in-line for the first kits, anticipated to begin production in the 2nd Quarter of 2023 with shipments estimated to begin during the Fall/Winter of 2023. See full SubSonex JSX-2T Deposit Terms & Conditions for all details.

JSX-2T is configured with side-by-side seating for optimum flexibility in CG/loading and offers an ideal training environment for its crew. The two-place jet will utilize the same proven PBS TJ-100 turbojet engine system, and with a wing span of 21.8 feet JSX-2T will have similar wing loading and handling to the single-place JSX-2.

The SubSonex Personal Jet aircraft first began development in 2009, and is now being sold around the world as the most popular and affordable kit jet aircraft. The SubSonex, a popular and serious aerobatic airshow performer that delivers high top speeds and a true fighter jet feel, also shares the docile, low speed handling characteristics enjoyed by the Sonex, Waiex, and Onex designs. SubSonex JSX-2 kit+engine+completion costs start at under $130,000. Sonex Aircraft’s target for the SubSonex JSX-2T is to offer a 2-place jet that can be built and flown for under $155,000!**

JSX-2T is destined to be an outstanding choice for those demanding an affordable 2-place recreational personal jet!

Next Steps:
Completion of the prototype will wrap-up after AirVenture and flight testing is scheduled to begin this Fall. At the completion of the flight testing process, JSX-2T Kit Reservation Deposit customers will receive notice to confirm their official kit orders and kit production will begin!

JSX-2T prototype taking-shape in the Hornets’ Nest R&D Center.

View of the cabin shows seat pan, center control column tunnel and sample upholstery.

Another view of the roomy cockpit area of JSX-2T.

CNC machined nose cone plug is ready for composite mold production.

JSX-2T Estimated Build Costs

What Will My Project Cost?

See detailed pricing below with our cost estimating worksheet* and see why Sonex aircraft offer the Best Sport Aircraft Performance Per Dollar!

SubSonex JSX-2T 2-Place Personal Jet
SubSonex JSX-2T Quick Build Kit (1) $66,000
Hardware (2) Included
PBS TJ-100 Engine (3) $74,000
Instruments (4) $9,162
Upholstery (5) $2,200 (estimated)
Total (6): $151,362
  1. Upgrade to an Ultra Quick Build for: $8,000 (Exhibition Category registration only)
  2. Airframe Kits include blind rivets from Sonex Aircraft and full Hardware Kits from WBParts. Find out more about Hardware.
  3. Includes: PBS TJ-100 Engine, Throttle Control, PBS Engine Monitoring Instrument, and All PBS Installation Accessories required for the SubSonex.
  4. Includes: MGL iEFIS Explorer package with all sensors, harnesses and fuel level probe; MGL V6 Com VHF transceiver with harnesses and antenna (controllable by iEFIS unit); Sandia STX 165R remote-mount Mode-C transponder with harnesses and antenna (controlled by iEFIS unit). Upgrade to a Trig Mode-S Transponder for $120. See All Instrument Options.
  5. Textured Nylon upholstery package. Upgrade to Heated Leather upholstery for: $500. See All Upholstery Options.
  6. Cost when ordering engine with kit (see note 3 above).
    Additional Optional Equipment:

    • Aveo PowerBurst all-in-one wing tip LED light units (includes nav, position and strobe lights): $562.50.
    • BRS full-aircraft parachute recovery system: $14,000 estimated for JSX-2T.
    • Mountain High Oxygen System: $4,000 estimated for JSX-2T.
    • SubSonex JSX-2T Triton Trailer: $30,000 estimated for JSX-2T.

 

*This chart / worksheet is provided to help you calculate an estimated finished cost of your airplane. While these finished costs are accurate as of the date of publication, they are not guaranteed. Some of the items needed to finish your aircraft are not provided by Sonex.

 

All Prices Subject to Change without notice.

 

Aircraft Features:
There are many outstanding features to the SubSonex JSX-2T, some are continuations and extensions of existing Sonex aircraft features and some are new and unique to JSX-2T.

Removable Wings:
Like all Sonex aircraft, SubSonex JSX-2T will feature removable wings. JSX-2T main landing gear will be attached and retract into the center section wing, as it does on the single-place SubSonex. Also like JSX-2, JSX-2T will utilize machined wing attach ties, however, the higher gross weight of the aircraft requires four ties per wing instead of two, and the ties have been redesigned and resized for the specific loading and strain properties of the JSX-2T wing spar. Each tie will have three bolts per-side vs. four bolts in JSX-2. This will minimize the increase in the number of bolts that need to be removed in order to remove the wing panel to 12 bolts per wing instead of 16. Design and testing of new the ties is complete. A static load test of the entire wing structure will take place after AirVenture 2022.

JSX-2T outboard wing skinning in-progress.

Subscribe: SubSonex JSX-2T Updates

This mailing list will automatically notify you via email of SubSonex JSX-2T progress updates.

* indicates required



send me updates about…

Never fear, we fully-honor unsubscribes

Landing Gear System:
The retractable gear system for JSX-2T will be different than that used in the single-place jet. Instead of using pneumatic cylinders, Sonex is using electric linear actuators for each gear leg. Use of electric linear actuators will reduce weight by eliminating the need for air pumps and accululator tank, and elminates the need for a gear up-lock system.

Due to the larger size and increased max. gross weight of the JSX-2T, the diameter of the wheels will be enlarged, which allows larger, more powerful brakes to be used. The system will use a scaled-up version of the main gear trucks/brake units currently featured in SubSonex JSX-2. The gear legs are also lengthened to give the aircraft more ground clearance — an aesthetic consideration making the aircraft look “right” in its scaled-up form that will also prevent the jet’s larger wing area from increasing float in ground-effect.

Control System:
Like the Sonex, Waiex and Xenos B-Models, SubSonex JSX-2T will utilize a single center-mounted control stick to minimize weight and maximize useful load and performance. Routing and geometry of all control system components have been designed, structural requirements for the control system components have been analyzed, and prototype control system parts are in-process.

Fuel System:
The aircraft will have 10 additional gallons of useable fuel capacity vs. the single-place jet, offering a moderate increase in range and endurance while still keeping the aircraft within its intended max. gross weight and an acceptable CG range. Like the single-place JSX-2, the JSX-2T fuel cell will be removable for maintenance access to other components in the fuselage.

CG and YES: Baggage!
With a max gross weight of 1500 lbs and and estimated empty weight of 620 lbs, the JSX-2T will have great flexibility in CG and loading options. With the side-by-side seating configuration, the 50 gallon fuel cell is positioned on the CG and is wide, allowing a lower total fuel tank height which offers extra space above the fuel tank and on the CG for various combinations baggage, BRS system, smoke oil or auxiliary fuel. SubSonex JSX-2T will also offer a first for Sonex aircraft: dual aerobatics with an aerobatic max gross weight of 1100 lbs.

Area shaded in green is available above the fuel cell for baggage, BRS and even aux. fuel!

Estimated Weight and Balance studies of JSX-2T show versatile loading options.

Fuselage and Cockpit:
Design of the fuselage is driven primarily by the design and interface of other major aircraft components including the wing, tail, fuel system, engine mounting etc. The cockpit has the largest impact upon the design of the fuselage and much work has been focused on the cockpit design of JSX-2T to accommodate two occupants comfortably, including tall pilots, with access for both pilots to controls. Several features of the JSX-2T cockpit have been designed to make this possible:

  • Curved Fuselage Sides: The forward fuselage/cockpit side walls of JSX-2T are curved. Like “bubble doors” on a high-wing aircraft, these curved cockpit side walls give pilots more room at the elbows and hips. This amounts to a 2″ total increase in cockpit width in these areas vs. our earlier aircraft designs with straight longerons and fuselage side walls, however, there is a structural requirement for a straight section at the upper longerons making shoulder room comparable to Sonex aircraft B-Models.
  • New Canopy and Turtledeck Shape: The traditional arc of typical Sonex Aircraft turtledeck formers and canopies has been changed for JSX-2T, reducing the total height of the apex of that arc while making the arc taller at either side of the aircraft centerline. This gives pilots an increase in head room while minimizing the total height of the fuselage.
  • Ample Leg Room: Like the single-place SubSonex and the Onex, JSX-2T does not have the constraints of an angled firewall or forward bulkhead for landing gear mount provisions. This gives the cockpit ample leg room and the ability to vary the distance of the rudder pedals from the seat.

In SolidWorks modeling of the cockpit, we are able to fit a 95th percentile 6′ 3″ tall person of even proportions into the aircraft. Fit will vary from one individual to the next, however, as ratio of inseam vs. torso length varies, along with weight, and each individual’s perception of a comfortable fit in an aircraft. Like any aircraft, you’ll have to try it on for size, however, pilots of more average height and weight can count on being able to fit in the JSX-2T comfortably.

JSX-2T cockpit cutaway view shows general cockpit layout.

JSX-2T model with 95th percentile, 6′ 3″ tall pilot.

 

Read More About SubSonex JSX-2!

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